SEMI-FINISHED thermoplastics products


Technological properties






PVC U
  Polyvinylchloride is a material of low flammability with an exceptional chemical resistance and low stress crack formation. PVC U shows high mechanical strength, rigidity and hardness. The long-term operating temperature is from -15 °C up to approx. +60 °C. It can easily be glued/bonded and welded.

Properties:
• high mechanical strength, rigidity and hardness
• excellent electrical insulator
• high chemical resistance
• self-extinguishing
• low water absorbtion
• good bonding and painting properties
• low toughness
• limited weather resistance

Typical applications:

Pump and valve bodies, seals, bearing cages, pipelines, tubes for handlamps, brush bodies, components for dental medicine, bench rails, cash register separators, profiles for switch cabinets and fair construction, drilling templates, pipes for receiving cores, lamp housings.

PVC-HI (impact modified) - improved impact resistance at low temperatures (-40 °C).

PVC-ELS* (electrically conductive) - variant of the PVC-U with improved electrical conductivity.

PVC-C (Corzan®)
- high strength, rigidity and hardness at elevated temperatures (+85 °C).




PP
  Polypropylene shows high mechanical strength, hardness and rigidity, but a low notch impact strength. PP resists stress cracking and is easy to weld. Minus temperatures however make the material brittle. The chemical and electrical properties are very good. The long-term service temperature is between +5 °C and approx. +100 °C.

Properties:
• low density
• high heat resistance
• high rigidity, high surface hardness
• high chemical resistance
• low oxidation resistance
• low abrasion resistance
• brittle in the cold
• HF welding not possible
• natural coloured, not weather resistant

Typical applications:
Pump and valve components, seals, supports in the coating industry, spacers in plating industry, toy parts.

PP-ELS* (electrically conductive) - variant of the PVC H with improved electrical conductivity. Higher strength compared with the standard PP.

PP-30GF - The 30% glass fibre reinforced PP has an improved dimensional stability, an outstanding rigidity and heat resistance HDT/B +155 °C, which opens up additional applications.
 
PP-30PET-F - The 30% PET fibre reinforced  PP has an optimized rigidity with simultaneously improved notch impact strength.

Properties:
• extremely good proportion of rigidity and toughness
• handy surface
• shatterproof fracture behaviour for passive safety
• at -30 °C better impact resistance than for instance PC
• higher heat resistance than for instance PP
• higher rigidity than for instance PP and PA
• PET-fibres reducing the notch sensivity
• good acoustic properties (good absorption, lower noise emission)
• possibility for bonding

Typical applications:
Brush and roll manufacturing industry, pump and valve components.

* change of name




PE-HD
  Polyethylene shows a good chemical resistance to almost all acids and alkalis, many organic solvents and hot water. PE has good insulation properties and is easy to weld. The long-term service temperature is from -50 °C up to approx. +90 °C.

Properties:
• low density
• high toughness (also at low temperatures)
• high elongation at break
• very good electrical and dielectrical insulating properties
• very low water absorption
• low vapor permeability
• high chemical resistance
• good stress crack resistance
• physiological safety
• smooth surface (low rigidity)
• HF welding not possible
• natural coloured, not weather resistant

Typical applications:
Transport containers, pump and valve components, parts in tank construction, components for medical applications, seals, sliding profiles, components for the food industry.

PE-UHMW - The ultra-high molecular weight polyethylene shows a high abrasion resistance (extremely good sliding properties) and high rigidity at the same time. Compared to the standard PE-HD, the chemical resistance and the stress crack formation have been optimized. PE-EHMW has a long-term service temperature from -150 °C up to +90 °C.

Properties:
• low density
• high rigidity (also at low temperatures)
• high elongation at break
• very good electrical and dielectrical insulating properties
• very low water absorption
• low vapor permeability
• high chemical resistance
• good stress crack resistance
• physiological safety
• smooth surface (low rigidity)
• HF welding not possible
• natural coloured, not weather resistant

Typical applications:
Pump and valve components, seals, sliding profiles, components for the food industry.


Source: GEHR KUNSTSTOFFE, MANNHEIM



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Plastic pipe systems


Overview of plastic pipe systems
Technical information on ABS pipe systems
Technical information on PVC  U pipe systems
Technical information on PVC  U transparent pipe systems
Technical information on PVC  C pipe systems
Technical information on PP pipe systems
Technical information on PP-R pipe systems
Technical information on PE pipe systems
Technical information on PVDF pipe systems

Chemiedur - pipe


Technical information on UP-GF (FRP) pipe systems
UP-GF (FRP) pipes
UP-GF (FRP) molded parts and connection
UP-GF-PP (FRP) molded parts and connection
UP-GF (FRP) adhesive collars
UP-GF (FRP) loose flanges
Pot Strainer DN 200 - DN 500 Inliner PP/FRP Coated
Pot Strainer DN 200 - DN 500 Inliner FRP/CBL Coated
Angle Seat Strainer DN 200 - DN 400 Inliner FRP/CBL Coated
Manhole mad of FRP and PP/FRP

Plastic pipes


Calculator for cutting pipes
Guidelines for sawing plastic pipe
Leftovers in plastic pipe
Standardization of plastic pipes and molded parts
PVC U pipes deviations
Pressure loss in pipe systems out of PVC U, PVC C and ABS pipe systems
Distinction between Rp, R and G threads
Screw lengths for flange connections

Plastic fittings


PVC U transparent ball valves
Diaphragm valves
Block valves
Butterfly valves
Plastic needle valves

 

Plastic Valves according to ATEX


New EU guideline 2014/34/EU
Plastic Valves in EX zones
Y-Strainers PP-EL DN 15 - DN 50
Check valves PP-EL DN 15 - DN 50
Angle seat valves PP-EL DN 15 - DN 50

Bonding of plastic pipes


Bonding manual
Video showing the bonding of pipes

Plastic welding


Guidelines for extrusion welding


Grids / support grids


GFK grids
Grids out of PP -el electrically conductive
Profile support grids out of PP -el electrically conductive


Molded ventilation parts


Ventilation technology


Chemical hose


PVC transparent hose with fabric inlay


Industrial tanks and chemical containers


Dosing tanks and outer containers 35 – 1000 Liter
Salt dissolving tanks 60 -5000 Liter
Storage tanks and vats
Storage tanks for water
Safety and collecting troughs
Industrial tank delivery program
Dosing tanks with agitator
Dosing tank agitators
Dosing tanks with attachments
Dosing tanks made of sheet material
Customized chemical containers
Dosing tanks with level indicators



 

IBC TANKS/CONTAINERS


IBC screw caps DN 150/DN 200
IBC adapters out of PE
IBC adapters out of PP
MULTI FLEX BLOCK for IBC BULK CONTAINER


Attachment parts for tank construction


Vapor separators
CO2 - absorbes
Manholes
Revision nozzles
Block flange

Filter housings and filter cartridges


PENTEK 3G Slime Line filter housings
PENTEK 3G Standard filter housings
PENTEK Big Blue filter housings
PENTEK PP high temperature filter housings
PENTEK PP all nature filter housings
PENTEK filter bags for Big Blue filter housings
PENTEK surface filter cartridges
PENTEK filter cartridges for depth filtration
PENTEK filter cartridges with activated carbon
CINTROPUR filter systems
CINTROPUR water filters

Flange configurator


Blind flanges, loose flanges,  rectangular flanges

Chemical resistance


Table of chemical resistance for plastic pipe systems
 

Machined plastic parts


Inserts
Screw-in parts
Threaded fittings
Screw fittings

Milled plastic parts


Loose flanges and blind flanges made of sheet material

Static mixers


Static mixers made of plastic

Strainers


Single-type and double-type strainers
Pot strainer DN 300
Angle seat strainer DN 500


Flow meters


Variable area flow meters
Configuration tool for flow meters

Filter presses


Laboratory filter presses

Injection molded parts


Scraper made of PE for filter press

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The Kwerk team blogs from the field here



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