Pipe Systems  >  ABS Pipe Systems  >  ABS Pipe


Overview categories   Overview all products   Custom plastic pipe   Leftovers
ABS Pipe - 10 bar  

ABS Pipe - 10 bar


[Show subcategories]
       
 


ABS PIPES, ABS FITTINGS AND ABS VALVES - GENERAL CHARACTERISTICS


Acrylonitrile - Butadiene - Styrene (ABS) is a rigid pressure piping system renowned for its high impact strength and durability which combine to give exceptional toughness.
It is suitable for use over a wide temperature range from -40ºC to 80ºC at pressures up to 15 bar. ABS is especially useful at sub zero temperatures, where it retains high levels of impact strength.
ABS piping is resistant to a wide range of abrasive slurries which can damage steel or other pipe materials. It is non-toxic and taint free, and is in widespread use for food products, soft drinks and high purity water. ABS pipe systems are lightweight, rigid, and easy to install. Joints are made using solvent cement, which requires no special tools.





ABS pipe systems - Product Specification


DURAPIPE SuperFLO ABS PIPES
KIWA 49, ISO 161/1, and ISO DIS 15493 (where applicable). Pressure rating PN10 at 20°C up to 250 mm. PN8 at 20°C for 315 mm.

DURAPIPE SuperFLO ABS FITTINGS
KIWA 549, ISO 727 and ISO DIS 15493 (where applicable). Pressure rating  PN10 at 20°C up to 250 mm. PN8 at 20°C for 315 mm.

MATCHED SYSTEM
The ABS products shall be from a single manufacturer to ensure complete integrity, quality and compatibility between pipes, fittings and valves. Manufacturer’s warranties may be compromised if a system is installed with materials from various manufacturers. Where this is not possible then any alternative products should be confirmed as being at least equivalent to that which is normally supplied.

QUALITY SYSTEM
Pipes, fittings and valves shall be manufactured in an environment which operates a Quality Assurance System assessed to ISO 9001.

ENVIRONMENTAL SYSTEM
The manufacturer of pipes, fittings, and valves shall be able to demonstrate compliance with applicable environmental legislation and products shall be manufactured in an environment where documented performance reviews are undertaken and an Environmental Management System is successfully assessed to ISO 14001.The manufacturer shall offer ABS solvent cements and cleaners, specially formulated to minimise any adverse effects on the environment during installation of the ABS system.

THIRD PARTY APPROVALS
The manufacturer shall have the following Third Party Approvals:

WRAS Water Regulations Advisory Scheme
1505040 - Durapipe SuperFLO ABS Metric Pipe and Fittings
1509035 - Durapipe SuperFLO ABS VKD and VKR Ball Valves

APPROVAL FOR USE IN CONTACT WITH DRINKING WATER
All ABS pipes, fittings and solvent cement shall be listed in the Water Fittings and Materials Directory to show compliance with the requirements of the United Kingdom Water Regulations Advisory Service.Copies of certification of compliance with these approvals are available for inspection.

MARINE APPROVALS
American Bureau of Shipping
Bureau Veritas
Germanischer Lloyd
Det Norske Veritas
Lloyds register UK
RINA (Royal Institution of Naval Architects)
Russian Marine register

DESIGN LIFE
Pipes, fittings and valves shall be designed to operate continuously for 50 years at their maximum rated pressure at a working temperature of 20°C. Process Control Testing must be carried out during manufacture and documented on each and every production batch.Fittings and Pipes will be subjected to a pressure test of 3.2 x maximum recommended working pressure for 1 hour at 20°C during 1st and 2nd hours of production, then every 6 hours for fittings and 8 hours for pipes.Pipes are in addition to be impact tested after conditioning at 0°C for 1 hour.Fittings are in addition to be subject to stress relief testing at 150°C. Pipes and fittings shall undergo dimensional, marking, and visual inspection at the frequency outlined above.

CHEMICAL SUITABILITY
The manufacturer shall publish detailed chemical resistance data to enable the suitability of the ABS material, seals, and gaskets to be determined by designers and specifiers. The manufacturer shall also employ a qualified and experienced Chemist and provide a free-of-charge advisory service for assessing the suitability of its  ABS material, seals, and gaskets.

INSTALLATION SPECIFICATION
The installation must be carried out by competent persons.  The contractor shall be required to provide technical documentation relating to the manufacturer’s recommended Installation procedures.  The manufacturer shall publish Installation recommendations, and shall also provide
a free-of-charge training service for designers and installers, with appropriate written  confirmation of attendance.

DURAPIPE SuperFLO ABS BALL VALVES
True union design, end load resistant with full pressure and shock resistant anti  blow out device which conforms to design and endurance testing requirements of BS 5392 Part 1 1976, and DIN 3230 Part 3 Leak Rate One (Water and Air).  The following testing will have been successfully completed: Drop Tight and Bubble Tight test Hydrostatic Shell Test 1.5 x maximum working pressure Seat Test 1.1 x maximum working pressure

PRESSURE RATING
16mm to 63mm - PN 16 at 20°C (VKD series), PN10 (VXE series)
75mm to 110mm - PN16 at 20°C (VKD series)

SEATS AND SEALS
Seats: PTFE material fitted with O-Ring compensators
Seals: Standard size O-Ring type for ease of replacement Available in EPDM or FPM materials

END CONNECTIONS
Plain socket ends or BSP threaded

ACTUATION
Options: Electric or Pneumatic

DURAPIPE SuperFLO ABS DIAPHRAGM VALVES
Equipped with a maintenance free hand wheel actuator with spindle extension to indicate the position of the valve open or closed. The body retaining bolts are fixed from the underside, to provide a crevice free outer surface to prevent accumulation of debris or risk of corrosion of exposed steel bolts from chemical spillage. Valves will have been hydrostatically pressure tested to the requirements of BS 5392 Part 1 1976, BS 5156, ISO 7508 and DIN 3230 Part 3 Leak Rate One.

PRESSURE RATING
20mm to 110mm - PN9 at 20°C

DIAPHRAGM TYPE
Choice of EPDM, FPM or PTFE will be available

END CONNECTION
These may be plain spigot ends or flanged

ACTUATION
Options: Pneumatic

DURAPIPE SuperFLO ABS BALL CHECK VALVES
These shall be double union with plain socket or BSP threaded ends.

PRESSURE RATING
20mm to 63mm - PN10 at 20°C

SEALS
Available in either EPDM or FPM

DURAPIPE SuperFLO ABS BUTTERFLY VALVES
Reinforced Polypropylene body, fully lined, with ABS disc. Full flanged design, with oval holes/inserts to suit various standard flange drillings. Lever operated, with 10 x 10° position stops, and locking device

PRESSURE RATING
50mm to 250mm - PN9 at 20°C
315mm - PN 8 at 20°C

PRIMARY LINER
Available in EPDM, FPM, or NBR

ACTUATION
Electric, Pneumatic, or Gearbox (standard on sizes over 225mm)


INFORMATION TO OUR DELIVERY PROGRAM



Plastic pipe systems


Overview of plastic pipe systems
Technical information on ABS pipe systems
Technical information on PVC  U pipe systems
Technical information on PVC  U transparent pipe systems
Technical information on PVC  C pipe systems
Technical information on PP pipe systems
Technical information on PP-R pipe systems
Technical information on PE pipe systems
Technical information on PVDF pipe systems

Chemiedur - pipe


Technical information on UP-GF (FRP) pipe systems
UP-GF (FRP) pipes
UP-GF (FRP) molded parts and connection
UP-GF-PP (FRP) molded parts and connection
UP-GF (FRP) adhesive collars
UP-GF (FRP) loose flanges

Plastic pipes


Calculator for cutting pipes
Guidelines for sawing plastic pipe
Leftovers in plastic pipe
Standardization of plastic pipes and molded parts
PVC U pipes deviations
Pressure loss in pipe systems out of PVC U, PVC C and ABS pipe systems
Distinction between Rp, R and G threads
Screw lengths for flange connections

Plastic fittings


PVC U transparent ball valves
Diaphragm valves
Block valves
Butterfly valves
Plastic needle valves
 

Plastic Valves according to ATEX


New EU guideline 2014/34/EU
Plastic Valves in EX zones
Y-Strainers PP-EL DN 15 - DN 50
Check valves PP-EL DN 15 - DN 50
Angle seat valves PP-EL DN 15 - DN 50

Bonding of plastic pipes


Bonding manual
Video showing the bonding of pipes

Plastic welding


Guidelines for extrusion welding


Grids / support grids


GFK grids
Grids out of PP -el electrically conductive
Profile support grids out of PP -el electrically conductive


Molded ventilation parts


Ventilation technology


Chemical hose


PVC transparent hose with fabric inlay


Industrial tanks and chemical containers


Dosing tanks and outer containers 35 – 1000 Liter
Salt dissolving tanks 60 -5000 Liter
Storage tanks and vats
Storage tanks for water
Safety and collecting troughs
Industrial tank delivery program
Dosing tanks with agitator
Dosing tank agitators
Dosing tanks with attachments
Dosing tanks made of sheet material
Customized chemical containers
Dosing tanks with level indicators



 

IBC TANKS/CONTAINERS


IBC screw caps DN 150/DN 200
IBC adapters out of PE
IBC adapters out of PP
MULTI FLEX BLOCK for IBC BULK CONTAINER



Attachment parts for tank construction


Vapor separators
CO2 - absorbes
Manholes
Revision nozzles
Block flange

Filter housings and filter cartridges


PENTEK 3G Slime Line filter housings
PENTEK 3G Standard filter housings
PENTEK Big Blue filter housings
PENTEK PP high temperature filter housings
PENTEK PP all nature filter housings
PENTEK filter bags for Big Blue filter housings
PENTEK surface filter cartridges
PENTEK filter cartridges for depth filtration
PENTEK filter cartridges with activated carbon
CINTROPUR filter systems
CINTROPUR water filters

Flange configurator


Blind flanges, loose flanges,  rectangular flanges

Chemical resistance


Table of chemical resistance for plastic pipe systems
 

Machined plastic parts


Inserts
Screw-in parts
Threaded fittings
Screw fittings

Milled plastic parts


Loose flanges and blind flanges made of sheet material

Static mixers


Static mixers made of plastic

Strainers


Single-type and double-type strainers
Pot strainer DN 300
Angle seat strainer DN 500


Flow meters


Variable area flow meters
Configuration tool for flow meters

Filter presses


Laboratory filter presses

Injection molded parts


Scraper made of PE for filter press


OUR - PREMIUM PARTNERS -



 
         
 
 
 
 
       
 
         
 
DETAILED INFORMATION
ONLINE TOOLS
REQUEST A QUOTE
STARTING A PROJECT REQUEST